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USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.

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Zeus LCP (Liquid Crystal Polymer) Monofilament
Categories: Polymer; Thermoplastic; Liquid Crystal Polymer (LCP)

Material Notes: LCPs are thermoplastic resins that exhibit properties such as exceptional mechanical strength, heat tolerance for autoclaving, and chemical inertness. LCP materials are used in many high performance applications including, but not limited to, automotive, electronic, medical device, and food containers.

These aromatic polyester plastics are often difficult to process, however, and can be cost-prohibitive to maximize end-user benefit. Zeus has successfully developed a process to manufacture LCP as a monofilament fiber with all of the significant properties commonly associated with this material. Zeus LCP monofilament fibers exhibit exceptionally high tensile strength and stiffness – properties not seen in similar monofilaments made from materials such as nylon, polyethylene naphthalate (PEN), and even PEEK.

These characteristics make Zeus LCP fibers ideal candidates to replace nitinol and other metals used as braiding reinforcement in traditional catheter construction. A nonmetallic catheter braid allows for guidance under magnetic resonance imaging (MRI) in lieu of x–ray thus reducing radiation exposure for both the patient and clinician.

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Physical PropertiesOriginal ValueComments
Density 1.40 - 1.51 g/ccBulk Material; ASTM D792
Water Absorption 0.003 - 0.006 %Bulk Material; ASTM D570
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 1200 MPa
@Thickness 0.0762 mm
Monofilament
Elongation at Break 1.7 %
@Thickness 0.0762 mm
Monofilament
Modulus of Elasticity 75.0 GPa
@Thickness 0.0762 mm
Monofilament
Flexural Strength 68.9 - 159 MPaBulk Material; ASTM D790
Flexural Modulus 0.758 - 1.93 GPaBulk Material; ASTM D790
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 4.00e+14 ohm-cmBulk Material; ASTM D257
Dielectric Constant 4.39Bulk Material; IEC 60250
Dissipation Factor 0.001 - 0.035Bulk Material; ASTM D149
 
Thermal PropertiesOriginal ValueComments
CTE, linear 0.0 - 0.0500 µm/m-°C
@Temperature 20.0 °C
Bulk Material
Melting Point 280 - 330 °CBulk Material
Maximum Service Temperature, Air 150 °CBulk Material
Minimum Service Temperature, Air -50.0 °C
 
Compliance PropertiesOriginal ValueComments
USP Class VI Yes

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PZEUS999 / 192063

USP Class VI adhesives

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