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Rulon Bearings

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Thermal Ceramics Kaolite 3000 High Temperature Insulating Castables
Categories: Ceramic; Oxide; Aluminum Oxide

Material Notes: Kaolite 3000 is a lightweight 60% alumina insulating castable for use up to 3000°F (1649°C) that is specifically designed for gunning or casting. This mix utilizes a high-purity calcium-aluminate cement that is specifically chosen for its gunning characteristics.

Features:

  • Low thermal conductivity
  • Reduction of the quantity of heat storage and heat transfer produce significant savings in fuel consumption
  • Temperature range up to 3300°F (1816°C)
  • Information provided by Thermal Ceramics

    Data has not been recently verified. Please contact manufacturer for current information.

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    Physical PropertiesOriginal ValueComments
    Density 1.522 - 1.683 g/ccFired
     
    Mechanical PropertiesOriginal ValueComments
    Modulus of Rupture 0.250 - 0.400 ksiDried 18-24 hours at 220°F; ASTM C133
     0.200 - 0.300 ksi
    @Treatment Temp. 816 °C,
    Time 18000 sec
    ASTM C133
     0.850 - 1.00 ksi
    @Treatment Temp. 1540 °C,
    Time 18000 sec
    ASTM C133
    Compressive Strength 3.44 - 4.80 MPaDried for 18-24 hours at 220°F
     4.14 - 5.52 MPaFired 5 hours at 1500°F
     11.7 - 15.2 MPaFired 5 hours at 3000°F
     
    Thermal PropertiesOriginal ValueComments
    Thermal Conductivity 3.60 BTU-in/hr-ft²-°F
    @Temperature 260 °C
    estimated; ASTM C417
     3.70 BTU-in/hr-ft²-°F
    @Temperature 538 °C
    estimated; ASTM C417
     3.90 BTU-in/hr-ft²-°F
    @Temperature 816 °C
    estimated; ASTM C417
     4.30 BTU-in/hr-ft²-°F
    @Temperature 1090 °C
    estimated; ASTM C417
     4.80 BTU-in/hr-ft²-°F
    @Temperature 1370 °C
    estimated; ASTM C417
    Maximum Service Temperature, Air 3000 °F
    Shrinkage 0.10 - 0.40 %
    @Temperature 816 °C,
    Time 18000 sec
    ASTM C113
     1.0 - 2.5 %
    @Temperature 1650 °C,
    Time 18000 sec
    ASTM C113
     0.00 - 0.20 %
    @Treatment Temp. 104 °C
    Dried 18-24 hours; ASTM C113
     
    Processing PropertiesOriginal ValueComments
    Shelf Life 12.0 Month
     
    Component Elements PropertiesOriginal ValueComments
    Al2O3 58.3 %
    Alkalis 0.40 %
    CaO 5.62 %
    Fe2O3 0.97 %
    MgO 0.12 %
    SiO2 35.4 %
    TiO2 0.63 %

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